Authors: Levytskyi A.P., Khmel Y.V., Dyrda V.Y.,
Kalashnikov V.A., Holovko L.H.

 For ore mining and processing enterprises, with a modern deterioration in the conditions for the development of mineral deposits, the need to involve in processing ores with a reduced content of the useful component and, consequently, an increase in the volume of processing of the raw materials, it is very important to increase the productivity of the ore preparation departments and, first of all, the grinding departments. In the cost of iron ore concentrate energy for grinding ore in mills is more than 50%. It is known that the energy intensity of rocks is directly proportional to the square of strength and inversely proportional to the modulus of elasticity. It is also known that the compressive strength of the rock is about 7-10 times greater than the shear strength. Thus, if we consider the physical nature of the process of destruction, then the following principle must be observed in the technology of crushing: the destruction of the rock must be carried out by creating predominantly shear stresses. 

Authors: Levytskyi A.P., Khmel Y.V., Dyrda V.Y.,
Kalashnikov V.A., Holovko L.H.

Over the last three centuries, evolution of ore-grinding mills has evolved from wooden barrels with manual drive to complex structures with a drum diameter of over 14,0 m, a capacity of more than 36,000 kW and automatic control of technological processes; respectively, evolution of protection of drum from wooden beams and metal plates to modern polymer composites. Since second half of the last century rubber was used as protective lining, which was due to its unique properties: ability to large reversible deformations, large energy dissipation, abrasion-fatigue wear resistance and a high price-quality ratio index. Especially important is ability to dissipate (to absorb energy); it is this property that underlies such an important quality as resistance to fatigue and wear. Developments in the field of creating rubbers with such properties make up a significant part of costs of many world firms; usually recipe of rubbers and the technology of making lining are carefully concealed and information about them is not available in periodical literature. Therefore, number of firms that produce high-quality products in services market is generally limited.

Author: Afanasyev Ye.S.

Disintegration of minerals in drum mills is, and for a long time will remain, the most common and energy-intensive method of grinding. Huge volumes of processed materials, traditional processing technology lead to fact that energy costs ultimately determine possibility of production development. Reducing energy intensity of grinding process, increasing productivity of drum-type ball mills is a constant requirement of production. Construction of tumbling mill reach some limit of perfection. A large number of mills used makes it impossible for rapid fundamental changes in grinding technology. Therefore, improving designs and materials of lining of drum mills has been and continue to be relevant task.

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